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July 21 through 26
Building a Tool Chest
with Shopsmith SPTs and Accessories
D
ay-by-Day Syllabus

Monday, July 21, 2008 – Selecting Lumber

9:00 am

Orientation – Meet  at Shopsmith Academy, introductions, review Tool Chest plans.

9:30 am

Seminar – Project Design – Nick explains the elements of woodworking design and gives a brief history of American furniture style.

10:15 am

Alignment and Adjustment – Class will check machines for proper alignment and align them if needed.

11:00 am

Travel to Miller Lumber in Union City, IN.

12:00 noon

Stop at “Maid Rite Hamburgers” for Lunch. Marvel at the chewing-gum-covered walls.

1:30 pm

Arrive at Miller Lumber, take tour of sawmill, drool over the lumber, purchase some wood, promise to come back with a trailer and lots of money.

4:30 pm on

Arrive back at Shopsmith, unload lumber, mark boards.

 Tuesday, July 22, 2008 – Initial Cuts

9:00 am

Instruction – Planing and Jointing – How the planer and the jointer work together to create boards with perfectly square corners and flat surfaces.

9:45 am

Bust up boards, joint and thickness lumber, cut parts to size.

12:00 noon

Lunch

1:30 pm

Instruction – Resawing -- How to set up the band saw to resaw lumber to thickness.

2:15 on

Continue to cut the parts of the tool chest and mark them.

 Wednesday, July 23, 2008 – Joinery

9:00 am

Seminar – Wood Joinery – How to choose among the many different wood joints to make a project as strong and as durable as possible.

9:45 am

Instruction – Making Dovetails – How to rout through dovetail joints on the router table.

10:30 am

Instruction – Routing Joinery – Using the overarm router to create stopped dadoes and grooves.

11:15 am

Instruction – Door and Drawer Joinery – Using the table saw, dado cutter,  tenoning jig, and mortising accessory to cut the joinery for the doors and drawers.

12:00 noon

Lunch

1:30 pm

Cut joinery in case and drawer parts.

Thursday, July 24, 2008 – Marquetry and Surface Preparation

9:00 am

Instruction – Marquetry Basics – Using the scroll saw to create patterns and pictures in wood veneer, the gluing this veneer to back boards.

9:45 am

Complete joinery, begin marquetry.

12:00 noon

Lunch

1:30 pm

Continue cutting marquetry design, glue to backing board. Prepare surfaces of wooden parts for assembly.

Friday, July 25, 2008 – Assembling the Case and Drawers

9:00 am

Instruction – Assembling Drawers – How to keep drawers absolutely flat when assembling the parts.

9:45 am

Assemble the drawers. Sand veneer marquetry on Sand Flee.

12:00 noon

Lunch

1:30 pm

Seminar – Glues and Adhesives

2:15 on

Assemble case and drawer guides. Rout grooves in the sides of drawers with overarm router or dado cutter.

 Saturday, July 26, 2008 – Fitting the Drawers

9:00 am

Instruction – Fitting the Drawers to the Case – Fine tuning the shape and size of the drawers with the belt sander and Sand Flee.

9:45 am

Begin to fit drawer to case.

12:00 noon

Lunch

1:30 pm on

Catch up on the tasks you have not yet completed, begin to finish sand the wooden parts of the clock, pack up the tool chest and your tools.

Important Note: Participants in this class will build a single tool chest as they learn about woodworking and woodworking tools. We have designed two versions of the tool chest – one simple and one more challenging. You must choose the version of the project that best suits your talents and knowledge. If you choose the simpler version, there is time to complete the project during the course and you will most likely go home with a ready-to-finish chest. The complex version can be started but not completed in six days. In any case, you will glean the know-how need to make both versions of the project during the class.


Simple (left) and complex (right tool chests -- front view.


Simple (left) and complex (right tool chests -- back view.


Complex tool chest with front door and drawers open.


 


Complex Tool Chest plans, page 2.


Complex Tool Chest plans, page 3.


Small Tool Chest plans.

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